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Transmission & Driveline Components


Differential Assembly

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Differential case

Differential carrier

Pinion bevel gear
Side Bevel gear

Hypoid ring gear 
Hypoid ring gear forged

Helical gear and input shaft
Counter shaft forged

 
Differencial case

Material: Ductile iron / Cast steel

High-Integrity Castings (ductile iron or steel) paired with CNC machining ensure concentricity, runout control, and robust surface integrity.

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Differential Carrier

Material: Ductile Iron / Cast steel

A robust structural housing that securely protects the differential assembly.

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Pinion Bevel Gear

Material: Forged Alloy Steel

Net shape forging

Interacts with side gears, allowing driving wheels to rotate at different speeds.


Side Bevel Gear

Material: Forged Steel

Net shape forging

Delivers precise rotational power from the differential directly to the axle shafts.

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Hypoid Ring Gear

Material: Forged Alloy Steel

Near net shape forging

A specialized differential gear that efficiently redirects power to the axles.

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Hypoid Ring Gear forged

Material: Forged Alloy Steel

A specialized differential gear that efficiently redirects power to the axles.

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Helical Gear and Input Shaft 

Material: Carburized Alloy Steel

Features angled teeth for exceptionally quiet and smooth power transmission.

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Counter Shaft

Material: High-Strength Alloy Steel

Efficiently transfers rotational torque between the input and output shafts.

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Transmission components

Transmission hub

Planet gear

Companion flange

Torque converter

Shaft in SUV/4WD coupling

Coupling flange

Oil pump Stator shaft

Oil pump shaft

Sprocket gear


Transmission Hub

Material: Forged steel

Net shape forging

Most high-performance transmission hubs are forged. Forging aligns the grain structure of the metal, providing superior fatigue resistance and strength.

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Planet Gear

Material: Forged Alloy Steel

A core planetary gearset component providing versatile gear ratios.

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Companion Flange

Material: Forged Carbon Steel

Pairs with the coupling flange to perfectly align the driveshaft and differential.

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Torque Converter

​Material: Steel / Aluminum Alloy

A crucial fluid coupling device that smoothly transfers rotating power from the engine to the transmission, ensuring seamless acceleration.

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Oil pump Casing

Material: Cast Iron / Aluminum)

Generates necessary fluid pressure for smooth shifting and system lubrication.

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Oil pump stator shaft

Material: Alloy Steel Tube

Supports the torque converter stator, essential for optimal torque multiplication.

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Oil Pump Shaft

Material: Hardened Steel

Operates the oil pump to maintain vital hydraulic fluid pressure.

 
Sprocket Drive Gear

​Material: Carburized Steel

Drives the transmission chain mechanism for durable, heavy-duty power delivery.


Shaft in SUV / 4WD Coupling

​​Material: Alloy steel forged

Coupling is the "intelligence" of the drivetrain in a 4WD or AWD.

While the transmission hub handles physical locking of gears, the 4WD coupling determines how much power actually travels from front axle to rear axle.

Input/Output Shafts are forged for extreme torsional strength.

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Coupling Flange

​Material: Forged steel

​Forging the coupling flange is a prime example of a part where grain flow is vital.  Flanges are often forged close to their final shape with ​Near-Net Shape Forging to minimize machining time.

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Contact Us Now

NOVACORE Solutions USA, Inc.

3670 Barker Cypress RD #100

Houston TX 77084, USA

novacore@ncsolutions.co.kr

T: +1 832 712 7922 

NOVACORE Solutions Co., Ltd

South Korea

27-64, Yari-ro, Mulgeum-up, Yangsan-si,  Gyeongnam, South Korea

novacore@ncsolutions.co.kr

T:+82 55 913 5177

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