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Transmission & Driveline Components


Differential Assembly

differential

Differential housing casted

Differential housing casted & machined

Differential case casted & machined

Differential carrier forged

Pinion bevel gear
Side Bevel gear

Hypoid ring gear 
Hypoid ring gear forged

Helical gear and input shaft
Counter shaft forged

 
Differencial housing casted

Material: Ductile iron / Cast steel

High-Integrity Castings (ductile iron or steel) paired with CNC machining ensure concentricity, runout control, and robust surface integrity.

differential
differential

 
Differencial housing casted & machined

Material: Ductile iron 100-70-03

High-Integrity Castings paired with CNC machining ensure concentricity, runout control, and robust surface integrity.

Diff case

 
Differencial housing casted & machined

Material: Spheroidal/Nodular Graphite cast iron (ISO 1083-1976 Grade 600-3)

High-Integrity Castings paired with CNC machining ensure concentricity, runout control, and robust surface integrity.

differential housing

 
Differencial housing casted & machined

Material: Spheroidal/Nodular Graphite cast iron (ISO 1083-1976 Grade 600-3)

High-Integrity Castings paired with CNC machining ensure concentricity, runout control, and robust surface integrity.

Diff Case

 
Differencial case casted & machined

Material: Spheroidal/Nodular Graphite cast iron (ISO 1083-1976 Grade 600-3)

High-Integrity Castings paired with CNC machining ensure concentricity, runout control, and robust surface integrity.

Diff Case 03

 
Differential Carrier forged

Material: Cast steel / Forged steel

A robust structural housing that securely protects the differential assembly.

differential carrier

 
Pinion Bevel Gear

Material: Forged Alloy Steel

Net shape forging

Interacts with side gears, allowing driving wheels to rotate at different speeds.

pinion bevel gear


Side Bevel Gear

Material: Forged Steel

Net shape forging

Delivers precise rotational power from the differential directly to the axle shafts.

bevel gear

 

Hypoid Ring Gear

Material: Forged Alloy Steel

Near net shape forging

A specialized differential gear that efficiently redirects power to the axles.

HYPOID RING GEAR(NEAR NET)

 
Hypoid Ring Gear forged

Material: Forged Alloy Steel

A specialized differential gear that efficiently redirects power to the axles.

Hypoid gear forged
Hypoid gear forged


Helical Gear and Input Shaft 

Material: Carburized Alloy Steel

Features angled teeth for exceptionally quiet and smooth power transmission.

gear input shaft

 
Counter Shaft

Material: High-Strength Alloy Steel

Efficiently transfers rotational torque between the input and output shafts.

shaft counter
검은색 원형 스피커

 
Transmission components

Transmission hub

Planet gear

Companion flange

Coupling flange

Torque converter

Shaft in SUV/4WD coupling

Oil pump casing

Oil pump stator shaft

Oil pump shaft

Sprocket gear


Transmission Hub

Material: Forged steel

Net shape forging

Most high-performance transmission hubs are forged. Forging aligns the grain structure of the metal, providing superior fatigue resistance and strength.

transmission hub near net shapemforging

 
Planet Gear

Material: Forged Alloy Steel

A core planetary gearset component providing versatile gear ratios.

planet gear

 
Companion Flange

Material: Forged Carbon Steel

Pairs with the coupling flange to perfectly align the driveshaft and differential.

companion flange

 
Coupling Flange

​Material: Forged steel

​Forging the coupling flange is a prime example of a part where grain flow is vital.  Flanges are often forged close to their final shape with ​Near-Net Shape Forging to minimize machining time.

flange
companion flange
flange


Torque Converter

​Material: Steel / Aluminum Alloy

A crucial fluid coupling device that smoothly transfers rotating power from the engine to the transmission, ensuring seamless acceleration.

torque converter


Shaft in SUV / 4WD Coupling

​​Material: Alloy steel forged

Coupling is the "intelligence" of the drivetrain in a 4WD or AWD.

While the transmission hub handles physical locking of gears, the 4WD coupling determines how much power actually travels from front axle to rear axle.

Input/Output Shafts are forged for extreme torsional strength.

shaft
shaft


Oil pump Casing

Material: Cast Iron / Aluminum

Generates necessary fluid pressure for smooth shifting and system lubrication.

oil compressor aluminium
aluminium pump housing

 
Oil pump stator shaft

Material: Alloy Steel Tube

Supports the torque converter stator, essential for optimal torque multiplication.

shaft


Oil Pump Shaft

Material: Hardened Steel

Operates the oil pump to maintain vital hydraulic fluid pressure.

shaft

 
Sprocket Drive Gear

​Material: Carburized Steel

Drives the transmission chain mechanism for durable, heavy-duty power delivery.

sprocket gear
sprocket crank

Contact   Us  Now

NOVACORE Solutions USA, Inc.

3670 Barker Cypress RD #100

Houston TX 77084, USA

novacore@ncsolutions.co.kr

T: +1 832 712 7922 

NOVACORE Solutions Co., Ltd

​​

27-64, Yari-ro, Mulgeum-up, Yangsan-si,  Gyeongnam, South Korea

novacore@ncsolutions.co.kr

T:+82 55 913 5177

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